Sch 80 / XS pipe — dimensions and weight
Schedule 80 is Extra Strong (XS) below NPS 10. Above that, XS stays at 0.500 in and Sch 80 becomes progressively heavier.
25 sizes carry a tabulated Sch 80 / XS wall, from NPS 1/8 (10.3 mm OD) to NPS 24 (609.6 mm OD). Weights are computed at 7,850 kg/m³ for carbon steel, so a carbon-steel figure here runs about 0.1 % heavier than a mill chart calculated at a rounded nominal density.
XS is the same thickness as Sch 80 up to and including NPS 8. From NPS 10 it is held at 0.500 in while Sch 80 grows, so from there on XS is the lighter of the two. The two are identical below the split point, which is why a line specified as "Schedule 80" on a small-bore drawing and "Extra Strong (XS)" on a large-bore one can turn out to be two different pipes.
How Sch 80 / XS pipe weight is calculated
A pipe is an annulus, so the metal area is the full circle less the bore:
Mass per unit length
m = π/4 · (D² − d²) · 10⁻⁶ · ρ, d = D − 2t
D is the outside diameter, t the wall thickness, d the resulting bore, ρ the material density in kg/m³ and m the mass in kg per metre of length.
Worked through with the default dimensions:
D = 6.625 in × 25.4 = 168.3 mmt = 0.432 in × 25.4 = 10.97 mmd = D − 2t = 168.3 − 2 × 10.97 = 146.3 mmA = π/4 × (168.3² − 146.3²) = 5,422.5 mm²m = 5,422.5 mm² × 10⁻⁶ × 7,850 kg/m³ = 42.567 kg/m
- D
- Outside diameter — governed by the standard, constant across schedules at a given NPS
- t
- Wall thickness — this is what the schedule designates, 2.41–30.94 mm across the sizes here
- d
- Inside diameter, D − 2t. Flow capacity follows this, not the nominal size
- ρ
- Density, 7,850 kg/m³ for carbon steel
Two consequences worth keeping in mind. First, because the outer diameter is fixed by the standard and the schedule only moves the wall inward, a heavier schedule costs bore rather than gaining outside diameter — the pipe still fits the same fitting, it just carries less. Second, the metal is a small fraction of the whole: at NPS 6 Sch 80 / XS the steel is 24.4 % of the full circle's area, which is why pipe is priced and handled as a hollow product rather than as bar stock.
Sch 80 / XS — complete size table
| Nominal size | Metric size | Outside dia. mm | Wall mm | Inside dia. mm | Mass / length |
|---|---|---|---|---|---|
| NPS 1/8 | DN 6 | 10.3 | 2.41 | 5.5 | 0.469 kg/m · 0.315 lb/ft |
| NPS 1/4 | DN 8 | 13.7 | 3.02 | 7.7 | 0.797 kg/m · 0.536 lb/ft |
| NPS 3/8 | DN 10 | 17.1 | 3.20 | 10.7 | 1.101 kg/m · 0.740 lb/ft |
| NPS 1/2 | DN 15 | 21.3 | 3.73 | 13.9 | 1.621 kg/m · 1.089 lb/ft |
| NPS 3/4 | DN 20 | 26.7 | 3.91 | 18.8 | 2.195 kg/m · 1.475 lb/ft |
| NPS 1 | DN 25 | 33.4 | 4.55 | 24.3 | 3.235 kg/m · 2.174 lb/ft |
| NPS 1-1/4 | DN 32 | 42.2 | 4.85 | 32.5 | 4.464 kg/m · 3.000 lb/ft |
| NPS 1-1/2 | DN 40 | 48.3 | 5.08 | 38.1 | 5.410 kg/m · 3.635 lb/ft |
| NPS 2 | DN 50 | 60.3 | 5.54 | 49.3 | 7.482 kg/m · 5.027 lb/ft |
| NPS 2-1/2 | DN 65 | 73.0 | 7.01 | 59.0 | 11.413 kg/m · 7.669 lb/ft |
| NPS 3 | DN 80 | 88.9 | 7.62 | 73.7 | 15.274 kg/m · 10.264 lb/ft |
| NPS 3-1/2 | DN 90 | 101.6 | 8.08 | 85.4 | 18.629 kg/m · 12.518 lb/ft |
| NPS 4 | DN 100 | 114.3 | 8.56 | 97.2 | 22.321 kg/m · 14.999 lb/ft |
| NPS 4-1/2 | DN 115 | 127.0 | 9.02 | 109.0 | 26.236 kg/m · 17.630 lb/ft |
| NPS 5 | DN 125 | 141.3 | 9.52 | 122.3 | 30.954 kg/m · 20.800 lb/ft |
| NPS 6 | DN 150 | 168.3 | 10.97 | 146.3 | 42.567 kg/m · 28.604 lb/ft |
| NPS 8 | DN 200 | 219.1 | 12.70 | 193.7 | 64.637 kg/m · 43.434 lb/ft |
| NPS 10 | DN 250 | 273.1 | 15.09 | 242.9 | 95.983 kg/m · 64.498 lb/ft |
| NPS 12 | DN 300 | 323.8 | 17.45 | 289.0 | 131.856 kg/m · 88.603 lb/ft |
| NPS 14 | DN 350 | 355.6 | 19.05 | 317.5 | 158.112 kg/m · 106.246 lb/ft |
| NPS 16 | DN 400 | 406.4 | 21.41 | 363.6 | 203.296 kg/m · 136.608 lb/ft |
| NPS 18 | DN 450 | 457.2 | 23.80 | 409.6 | 254.379 kg/m · 170.935 lb/ft |
| NPS 20 | DN 500 | 508.0 | 26.19 | 455.6 | 311.165 kg/m · 209.093 lb/ft |
| NPS 22 | DN 550 | 558.8 | 28.57 | 501.6 | 373.651 kg/m · 251.082 lb/ft |
| NPS 24 | DN 600 | 609.6 | 30.94 | 547.7 | 441.495 kg/m · 296.671 lb/ft |
Outside diameters and wall thicknesses derived from ASME B36.10M / B36.19M. Mass computed at 7850 kg/m³ (Carbon Steel).
Sizes marked with a stainless schedule come from ASME B36.19M and the rest from B36.10M; where the standard groups two schedules in one column (Sch 10S/10 at the small end) both keys carry the same wall so a lookup never has to know about the grouping.
Sch 80 / XS against every other schedule at NPS 6
A single nominal size is the clearest place to see what a schedule actually changes. The outside diameter is the same in every row; only the wall moves.
| Schedule | Wall mm | Inside dia. mm | Metal area mm² | Mass / length | Water capacity L/m |
|---|---|---|---|---|---|
| 5S | 2.77 | 162.7 | 1,439.5 | 11.300 kg/m · 7.594 lb/ft | 20.800 |
| 10S | 3.40 | 161.5 | 1,762.9 | 13.839 kg/m · 9.299 lb/ft | 20.477 |
| 10 | 3.40 | 161.5 | 1,762.9 | 13.839 kg/m · 9.299 lb/ft | 20.477 |
| 40S | 7.11 | 154.1 | 3,600.9 | 28.267 kg/m · 18.994 lb/ft | 18.639 |
| 40 | 7.11 | 154.1 | 3,600.9 | 28.267 kg/m · 18.994 lb/ft | 18.639 |
| STD | 7.11 | 154.1 | 3,600.9 | 28.267 kg/m · 18.994 lb/ft | 18.639 |
| 80S | 10.97 | 146.3 | 5,422.5 | 42.567 kg/m · 28.604 lb/ft | 16.817 |
| 80 | 10.97 | 146.3 | 5,422.5 | 42.567 kg/m · 28.604 lb/ft | 16.817 |
| XS | 10.97 | 146.3 | 5,422.5 | 42.567 kg/m · 28.604 lb/ft | 16.817 |
| 120 | 14.27 | 139.7 | 6,906.2 | 54.214 kg/m · 36.430 lb/ft | 15.333 |
| 160 | 18.26 | 131.7 | 8,606.8 | 67.563 kg/m · 45.400 lb/ft | 13.633 |
| XXS | 21.95 | 124.4 | 10,088.6 | 79.195 kg/m · 53.217 lb/ft | 12.151 |
Wall thicknesses derived from ASME B36.10M / B36.19M. Outside diameter 168.3 mm. Mass computed for Carbon Steel at 7850 kg/m³.
Dimensions and mass, in separately addressable form
The water capacity column above is the internal volume per metre — the figure that sizes a hydrostatic test. It is the clearest illustration of why bore matters more than nominal size: two pipes both sold as NPS 6 can differ by a factor of several in the volume they hold.
V = π/4 · d² × 10⁻⁶ L/m at d in mm — for NPS 6 Sch 80 / XS, d = 146.3 mm gives 16.82 L/m, or 16.82 kg of water per metre.
Download this schedule
Sch 80 / XS pipe — CSV
Reads the tables on this page, so the file matches what you see. Every schedule and every size is in the full pipe dataset on the downloads page.
Fields are quoted per RFC 4180 with a UTF-8 byte-order mark, so the π-derived figures and unit symbols survive a round trip through Excel.
Frequently asked questions
What is Sch 80 / XS pipe?
Sch 80 / XS is a wall thickness designation, not a size. It applies across the whole nominal size range — this page lists 25 sizes that carry a tabulated Sch 80 / XS wall. The outside diameter changes with size but stays constant across schedules, which is what lets one fitting size serve every wall thickness.
How much does Sch 80 / XS pipe weigh?
Weight depends on the size as well as the schedule, because a bigger pipe has both a larger circumference and (usually) a thicker wall. For reference: NPS 2 at 5.54 mm wall is 7.482 kg/m (5.027 lb/ft); NPS 6 at 10.97 mm wall is 42.567 kg/m (28.604 lb/ft). The full table above gives the figure for every size.
How do I calculate Sch 80 / XS pipe weight per metre?
Use the annulus area: π/4 × (OD² − ID²), where ID = OD − 2 × wall. Multiply the result in mm² by 1e-6 to get m², then by the material density in kg/m³. That is what this page does for every row, which is why the weights here can differ in the fourth significant figure from a printed chart that assumes a nominal steel density.
Is Sch 80 / XS the same as another schedule?
Schedule designations coincide at the small end and diverge at the large end. Schedule 40 and STD are identical up to and including NPS 10, then split. Schedule 80 and XS are identical up to NPS 8, then split. Above NPS 10 a single size commonly carries a dozen schedules, so "6-inch pipe" alone does not specify a weight — and the difference between the lightest and heaviest can be a factor of four.
Other schedules
The schedules most often confused with this one come first.
- XS (Extra Strong) pipe — 31 sizes
- Sch 40 / STD pipe — 27 sizes
- Sch 160 pipe — 20 sizes
- XXS pipe — 14 sizes
- Sch 5S pipe — 25 sizes
- Sch 10S pipe — 25 sizes
Pipe reference and tools
- Pipe overview — schedules, sizes and how weight is computed
- All pipe schedules — Sch 5S to XXS
- All nominal sizes — NPS 1/8 to NPS 36
- DN to NPS conversion — metric to imperial designations
- Pipe weight formula — worked derivation
- Pipe weight calculator — any OD and wall
- All calculators — metal weight and pipe weight
- Download the data — CSV, generated from the same source
- Cross-reference tables — DN / NPS / material equivalents
- Methodology and sources — where every number comes from
Outside diameters and wall thicknesses are the tabulated ASME B36.10M / B36.19M values, stored in inches as the standards govern them and converted at exactly 25.4 mm per inch. Mass, bore, water capacity and surface areas are computed here — none is copied from the standard, which tabulates dimensions rather than weights.
- ASME B36.10M — Welded and Seamless Wrought Steel Pipe (dimensional tables).
- ASME B36.19M — Stainless Steel Pipe (dimensional tables).
- ASTM material specifications for each grade named in the material entry (A36, A240/A276, B209/B211/B221, B152/B16/B505, B265/B348, A48, B29, D1784, D3350).
Dataset version 2026.09.1 · dimensions last verified against source 2026-09-21. Found an error? Report it — corrections are issued with a version bump.